Product Introduction:
The testing equipment uses touchscreen + PLC control, featuring convenient operation, reliable operation, and high cost performance. It is widely used in control switches such as gas water heaters, sterilization cabinets, electric ovens, gas ovens, electric water heaters, air conditioners, electric heaters, electric ovens, etc. Controllers with control buttons (touch buttons) are used for aging tests. This equipment is fully automated for control. It has the advantages of secondary programming of action processes, making operation convenient and stable. Equipped with preset counting function and power-off memory: after a power outage, it has a power-off data saving function, the aging test device can be adjusted according to the size of the circuit board, it has leakage protection function, and the order and duration of button operation can be adjusted as needed.
Technical Specifications:
Serial number | Project | Parameters |
1 | Rated voltage | 220VAC; 50Hz |
2 | Rated power | 500W |
3 | Working air pressure | 0.5-0.8MPa |
4 | Button board size | 200mm*100mm |
5 | Test station | Three groups of six switches are tested simultaneously |
6 | Time control | 0.1 seconds |
7 | Number of buttons | 1-6 keys |
8 | itinerary | Adjustable from 0 to 50mm |
9 | Putter propulsion speed | Adjustable from 1 to 30 seconds |
10 | Connection time | Adjustable from 0-999.9 seconds |
11 | Break time | Adjustable from 0-999.9 seconds |
12 | Test rate | 30 times/min adjustable |
13 | Test count counter | It can be freely set within 0-9999999 drawings |
14 | Comes with a predictor function | After 1 million aging tests, the machine automatically stops after the test time or number of tests is completed |
15 | Operated via a manual interface |
16 | Work environment | Temperature 10-40°C, humidity <85% RH, non-corrosive, and no strong electromagnetic interference |
Test items:
Serial number | Inspection items | Process |
1 | This testing device can be used for three types of switches: piano keys, light touch, and touch |
2 | This testing equipment is suitable for testing on 260mm*100mm button control boards |
3 | Automatic test control, fast testing speed, parameters can be saved on the computer (available on models) |
4 | High reliability, excellent anti-interference capability, and advanced high-performance circuit design |
5 | Switch fixtures | The fixture can move up, down, left, right, forward/backward, and the fixture head is adjustable, suitable for products of various shapes |
6 | Mode of movement | Pneumatic type, with independent adjustment and operation at each station (air source: 5-8Kg/cm², customized by customer) |
Frequently Asked Questions
What industries is your company's testing equipment mainly suitable for?
We specialize in non-standard testing equipment for gas appliances and household appliances, especially in the gas appliance industry, with nearly thirty years of technical accumulation in the gas appliance industry, including gas water heaters, wall-hung boilers, and gas stoves. At the same time, the equipment is widely used in kitchen appliances such as range hoods, electric ovens, and sterilizers, as well as in environmental reliability testing fields like salt spray tests and high and low temperature tests. In addition, industrial automation inspection solutions can be customized according to customer requirements.
Do you make standard equipment or non-standard customization?
Focusing mainly on non-standard customs. Each production line and every product category has unique testing requirements. We provide a full range of customized services from solution design, mechanical manufacturing, electrical control, to software integration based on your inspection targets (such as valve bodies, complete machines), inspection items (performance, aging, lifespan), production line cycles, and environmental conditions. There are already numerous successful non-standard cases in the gas appliance and home appliance industries for reference.
How is the precision and stability of the equipment? How to verify it?
Before leaving the factory, we conduct complete machine testing and precision calibration according to national or industry specifications, and can provide actual measurement data reports. Common verification methods include: repeated testing with standard samples, comparison with customers' existing qualified equipment, or testing by third-party metrology agencies. For key parameters such as gas flow, pressure, and temperature, we also provide calibration recommendations and cycle reminders. For projects requiring extremely high precision, free sample testing can be arranged.
How long does it take to customize a device? Will it affect my production?
The project duration depends on the complexity of the equipment, generally 4~8 weeks, and includes requirements confirmation, solution design, manufacturing, factory pre-commissioning, and on-site installation. We complete pre-assembly and functional testing of the entire machine in the factory, and only a short time of wiring and fine-tuning can be done on site for trial operation. We will communicate with you in advance about the production shutdown window and develop a detailed installation schedule to minimize the impact on production.
Is the equipment complex to operate? What training do you offer?
The equipment uses a touchscreen human-machine interface, with simple operation logic; ordinary workers can use it daily after half a day of training. We offer tiered training: operator training (power on/off, data retrieval, fixture change), technician training (parameter adjustment, simple fault handling), and engineer training (system configuration, deep maintenance). It also provides a library of operation videos and illustrated manuals for easy access at any time.
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