1. Product Introduction:
Gas water heater life test bench conducts lifespan tests on gas water heaters with different gas sources according to customer requirements. The test bench uses PLC control and a touchscreen human-machine interface operation mode. The machine can adjust and control gas pressure and water flow. During operation, it displays the current working status of each water heater to meet basic testing requirements. If abnormal flameouts occur during testing, the equipment promptly predicts and triggers alarms to ensure safe use.
2. Technical Parameters:
1. Testing stations: 6 (customizable)
2. Water pressure test: 0~1.0MPa, accuracy: 2%
3. Inlet water temperature: 0~60°C, accuracy grade 0.5
4. Outlet temperature: 0~120°C, accuracy grade 0.5
5. Exhaust temperature: 0~500°C, accuracy grade 1.0
6. Gas pressure: adjustable to 500~5000Pa
7. Gas pressure test: 0.5kPa~10kPa, accuracy 1%
8. Water flow test time: 1~99999 seconds for equipment
9. Stop time: 1~99999 seconds for equipment installation
10. Number of test cycles: 0~99999 seconds can be preset
3. Overall Equipment Requirements:
1. Each workstation starts and stops independently, test parameters are set separately, and do not interfere with each other;
2. The main body of the test bench adopts an aluminum profile frame structure with stainless steel sealing plates; Each workstation is equipped with one set of hooks, each hook measuring 1.7-1.8m, with a single workstation width of 0.8m; the sink is made of 304 stainless steel with a U-shaped structural design;
3. The machine is equipped with a master control console. The control system uses a PLC processor + touchscreen human-machine interface for user-friendly operation, allowing flexible control and observation of test status; Each operation is independently controlled, test parameters are displayed and set independently, and the outlet angle seat valve can be controlled manually or automatically.
4. The 6 workstations on the test bench are divided into 3 groups, each equipped with independent water pressure regulating valves and gas pressure regulating valves. Gas and water pressures are adjustable to obtain the required test air and water pressures;
5. Real-time collection of inlet water temperature, outlet water temperature, and flue gas temperature for each station. The collected temperature can be preset with upper and lower limit values and response times to prevent gas water heaters from stopping due to malfunctions and ensuring testing safety.
6. Each workstation is equipped with a power socket, including 2+3 sockets and one universal socket;
7. The number of test attempts can be preset; upon reaching the preset number, it automatically stops and provides audible and visual alarms;
8. The test bench pipeline uses 304 stainless steel.
Frequently Asked Questions
What industries is your company's testing equipment mainly suitable for?
We specialize in non-standard testing equipment for gas appliances and household appliances, especially in the gas appliance industry, with nearly thirty years of technical accumulation in the gas appliance industry, including gas water heaters, wall-hung boilers, and gas stoves. At the same time, the equipment is widely used in kitchen appliances such as range hoods, electric ovens, and sterilizers, as well as in environmental reliability testing fields like salt spray tests and high and low temperature tests. In addition, industrial automation inspection solutions can be customized according to customer requirements.
Do you make standard equipment or non-standard customization?
Focusing mainly on non-standard customs. Each production line and every product category has unique testing requirements. We provide a full range of customized services from solution design, mechanical manufacturing, electrical control, to software integration based on your inspection targets (such as valve bodies, complete machines), inspection items (performance, aging, lifespan), production line cycles, and environmental conditions. There are already numerous successful non-standard cases in the gas appliance and home appliance industries for reference.
How is the precision and stability of the equipment? How to verify it?
Before leaving the factory, we conduct complete machine testing and precision calibration according to national or industry specifications, and can provide actual measurement data reports. Common verification methods include: repeated testing with standard samples, comparison with customers' existing qualified equipment, or testing by third-party metrology agencies. For key parameters such as gas flow, pressure, and temperature, we also provide calibration recommendations and cycle reminders. For projects requiring extremely high precision, free sample testing can be arranged.
How long does it take to customize a device? Will it affect my production?
The project duration depends on the complexity of the equipment, generally 4~8 weeks, and includes requirements confirmation, solution design, manufacturing, factory pre-commissioning, and on-site installation. We complete pre-assembly and functional testing of the entire machine in the factory, and only a short time of wiring and fine-tuning can be done on site for trial operation. We will communicate with you in advance about the production shutdown window and develop a detailed installation schedule to minimize the impact on production.
Is the equipment complex to operate? What training do you offer?
The equipment uses a touchscreen human-machine interface, with simple operation logic; ordinary workers can use it daily after half a day of training. We offer tiered training: operator training (power on/off, data retrieval, fixture change), technician training (parameter adjustment, simple fault handling), and engineer training (system configuration, deep maintenance). It also provides a library of operation videos and illustrated manuals for easy access at any time.
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