1. Company Background
Zhongshan Wanhe Testing Equipment Development Co., Ltd. is located in Nantou Town, Zhongshan City, Guangdong Province. It is a professional manufacturer of non-standard instruments and testing equipment. Its main products include wall-mounted boiler testing equipment, range hood air performance testing equipment, three-component automatic gas distribution equipment, and environmental testing equipment. Founded in 2011, the company has extensive technical experience in the field of gas valve body testing equipment. Its products are widely used in the R&D testing, factory inspection, and quality qualification of gas water heaters, gas heating furnaces, gas stoves, and other products. As one of Wanhe Testing's core products, the solenoid valve durability test bench has gained wide recognition from customers within the industry.
2. Equipment Overview
The solenoid valve durability test bench is an automated durability testing system specially developed by Zhongshan Wanhe based on national standards for various solenoid valve products. This equipment mainly simulates the long-term repeated operation of solenoid valves under real operating conditions, verifying the durability, reliability, and various electrical performance indicators of solenoid valves.
Equipment Purpose: Mainly used for aging and durability testing of various solenoid valves such as thermoelectric solenoid valves, self-priming solenoid valves, and force-suction solenoid valves in flameout protection devices for gas stoves. It can comprehensively test key electrical parameters such as suction voltage, holding voltage, release voltage, suction valve current, holding current, release current, and coil internal resistance, and simultaneously complete on-off cycle fatigue life tests. It is suitable for multiple stages such as factory inspection by solenoid valve manufacturers, laboratory R&D verification, and incoming quality inspection by purchasers.
Equipment Features:
Fully automatic control: Uses PLC main control, with fully automatic touchscreen detection and digital display. Test parameter setting, process control, and result determination are all automatically completed by the system, greatly reducing manual operation intensity and human error.
Independent Workstation Operation: Supports multi-station parallel testing, with each station independently setting parameters, starting/stopping, and counting independently, without interference and greatly improving testing efficiency.
Multiple testing media: water, compressed air, and other media can be introduced as required, simulating the operating conditions of solenoid valves under actual working pressure.
Intelligent monitoring and protection: The operating status of each test solenoid valve is monitored in real time through indicator lights. If any solenoid valve is damaged or abnormal during testing, the test bench automatically stops and issues audible and visual alarms.
Power-off memory function: All set time parameters and test counts can be saved after power outage, ensuring test data is not lost and facilitating continuous testing.
Easy and user-friendly operation: fully Chinese menu interface, supports manual/automatic dual-mode detection, convenient for different scenarios.
3. Model series and technical specifications
The Zhongshan Wanhe solenoid valve durability test bench comes in multiple model series, with different models varying in positioning, number of stations, and functional focus.
3.3 Detailed Technical Parameters of WH-ZJ01-407
| Parameter categories | Parameters | Indicators |
|---|
| Testing station | Number of workstations | 5 |
| Number of tests | Scope | 0~999999 times (can be preset) |
| Frequency of movement | Scope | 0~30 times/min (pre-adjustable) |
| Suction valve voltage | Scope | 0.0V~30.0V (adjustable) |
| Maintain voltage | Scope | 0.0V~30.0V (adjustable) |
| Strong inhalation time | Set the range | 0~99.99S (configurable) |
| Duration | Set the range | 0~99.99S (configurable) |
| Stop time | Set the range | 0~99.99S (configurable) |
| Strong suction overflow alarm | Threshold | 3.0A |
| Maintain overcurrent alarm | Threshold | 3.0A |
| Compressed air | Pressure range | Adjustable to 0.5~10kPa |
| Operating voltage | Power supply requirements | AC 220V±10%,50Hz |
| Operating temperature | Environmental scope | -25℃~85℃ |
| Operating humidity | Environmental scope | RH(0~95%) |
4. Core Functions
The Zhongshan Wanhe solenoid valve durability test bench covers the following core functional modules:
| Functional categories | Functional items | Explanation |
|---|
| Electrical parameter testing | Suction valve voltage/current detection | Test the starting voltage and starting current required for solenoid valve engagement, including self-priming voltage/current, strong suction voltage/current, and other parameters |
| Maintain voltage/current detection | Test the holding voltage and holding current required for the solenoid valve to keep the suction state |
| Release voltage/current detection | Test the release voltage and release current required for the solenoid valve to disconnect (closing voltage/current). |
| Coil internal resistance testing | Indirectly test the internal resistance of the coil of the solenoid valve to determine its condition |
| Durability aging test | On-off cycle test | Completes the set number of on/off cycles under rated operating conditions, verifying the long-term reliability of the solenoid valve |
| Adjust the movement frequency | Adjustable frequency range of 0~30 times/min, meeting the testing requirements of different product specifications |
| Preset the number of test cycles | Test count 0~999999 can be preset; upon reaching the preset number of tests, it automatically stops and triggers an alarm |
| Medium simulation testing | Water medium test | Water is introduced as the test medium, simulating the solenoid valve's operating conditions under actual working pressure |
| Compressed air test | Compressed air is introduced for testing, with adjustable air pressure within the range of 2500~4000Pa |
| Fixture and fixture system | Adjustable fixtures | Each workstation's installation position can be adjusted left, right, forward, or backward, equipped with specialized fixtures to accommodate solenoid valves of different specifications |
| Monitoring and protection | Status indicator monitoring | The operating status of solenoid valves at each workstation is monitored in real time through indicator lights |
| Automatic fault alarm | If any solenoid valve is damaged during testing, the test bench will automatically stop and sound an audible and visual alarm |
| Overcurrent alarm protection | Both strong suction and maintenance overcurrent have alarm thresholds of 3.0A to prevent device damage |
| Data management | Power-off memory function | All set time parameters and test counts can be saved after power outage, supporting continuous testing |
| Independent counting system | Each workstation is counted individually and does not interfere with each other |
| Control operations | PLC + touchscreen control | Uses PLC main control, fully automatic touchscreen operation and digital display, with an intuitive and user-friendly interface |
| Dual manual/automatic modes | Supports manual/automatic inspection, with a fully Chinese menu interface for flexible user operation |
Automatic test process:
Solenoid valve powers on to operate (strong suction time, holding time indicator lights both lit) → solenoid valve strongly suction (closes) and maintains → Hold time reaches → Solenoid valve disconnects → Enters stop time timing (stop time can be set) → If air pressure detection is present, determine solenoid valve operation is normal based on air pressure → Station counter counts → Proceeds to the next working cycle.
Frequently Asked Questions
What industries is your company's testing equipment mainly suitable for?
We specialize in non-standard testing equipment for gas appliances and household appliances, especially in the gas appliance industry, with nearly thirty years of technical accumulation in the gas appliance industry, including gas water heaters, wall-hung boilers, and gas stoves. At the same time, the equipment is widely used in kitchen appliances such as range hoods, electric ovens, and sterilizers, as well as in environmental reliability testing fields like salt spray tests and high and low temperature tests. In addition, industrial automation inspection solutions can be customized according to customer requirements.
Do you make standard equipment or non-standard customization?
Focusing mainly on non-standard customs. Each production line and every product category has unique testing requirements. We provide a full range of customized services from solution design, mechanical manufacturing, electrical control, to software integration based on your inspection targets (such as valve bodies, complete machines), inspection items (performance, aging, lifespan), production line cycles, and environmental conditions. There are already numerous successful non-standard cases in the gas appliance and home appliance industries for reference.
How is the precision and stability of the equipment? How to verify it?
Before leaving the factory, we conduct complete machine testing and precision calibration according to national or industry specifications, and can provide actual measurement data reports. Common verification methods include: repeated testing with standard samples, comparison with customers' existing qualified equipment, or testing by third-party metrology agencies. For key parameters such as gas flow, pressure, and temperature, we also provide calibration recommendations and cycle reminders. For projects requiring extremely high precision, free sample testing can be arranged.
How long does it take to customize a device? Will it affect my production?
The project duration depends on the complexity of the equipment, generally 4~8 weeks, and includes requirements confirmation, solution design, manufacturing, factory pre-commissioning, and on-site installation. We complete pre-assembly and functional testing of the entire machine in the factory, and only a short time of wiring and fine-tuning can be done on site for trial operation. We will communicate with you in advance about the production shutdown window and develop a detailed installation schedule to minimize the impact on production.
Is the equipment complex to operate? What training do you offer?
The equipment uses a touchscreen human-machine interface, with simple operation logic; ordinary workers can use it daily after half a day of training. We offer tiered training: operator training (power on/off, data retrieval, fixture change), technician training (parameter adjustment, simple fault handling), and engineer training (system configuration, deep maintenance). It also provides a library of operation videos and illustrated manuals for easy access at any time.
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